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  • Knife Handle Tutorial

    Knife Handle Tutorial
    by Rapidboy
    First published 15/02/07

    It's about time i put together a little knife and sheath making tutorial.
    This is not the only way to do this but it works for me and hopefully it will encourage those who have not yet tried to have a go at putting together their own knife.
    This is aimed at someone with no previous experience and requires very few tools.
    I have used some power tools simply because this was a quick one day project but everything can be done by hand.

    A full tang knife is a fairly simple first knife project.
    Choice of blade depends on to what you intend to use the knife for but for a first attempt it's probably a good idea to start with something cheap and simple.

    I choose a Russell Green River Works blade.
    It's a classic outdoors knife with loads of history.
    A favourite of mountain men, trappers and fur traders in the 1800's who needed a simple, cheap and reliable knife.
    The blades are quite cheap and as they are working knives the fit and finish doesn't have to be perfect.

    Along with the blade you will need scale material and pins.
    Starting with the scale material, i had a piece of walnut from a gun stock.
    I cut the wood to size with a band saw but it can be done by hand with a regular cross cut saw.

    Next you need to flatten one side of the scales, this is easily achieved by using a sheet of sand paper laid on a flat surface.
    This lets you see the grain pattern and ensures a good fit onto the tang.
    Take your time to select a nice grain pattern and get a good flat surface.
    I like to add a piece of vulcanised fibre material between my scales and the tang, it looks good and ensures the back of the scales is protected from moisture ingress.
    Mix up some 2 part adhesive, apply and position the spacer material, then clamp the two together.
    While the scales are setting we turn our attention to the blade.
    First protect the blade and more importantly your fingers by applying some tape.
    I start by cleaning up the edges of tang.

    Comments 13 Comments
    1. Shewie's Avatar
      Shewie -
      Been waiting for this one, thanks Tone
    1. Tony's Avatar
      Tony -
      no problem, i'm slowly getting them back up
    1. Hugo's Avatar
      Hugo -
      Nice tutorial, thanks.
    1. rapidboy's Avatar
      rapidboy -
      Nice one Tony, i thought all the pics had been lost
    1. falcon's Avatar
      falcon -
      I agree..I'm pleased to see this one again, was looking for it a while back. Might have another go at my Green River copy....
    1. brancho's Avatar
      brancho -
      Not my style but good to them have on here to point people at I still have a copy on my pc
    1. Whittler Kev's Avatar
      Whittler Kev -
      Nicely done Tony
    1. Rob1956's Avatar
      Rob1956 -
      Nice Tut and nice looking blade - can anybody tell me where I can get a similar/same blade to have a go myself?
    1. mimir's Avatar
      mimir -
      great stuff
    1. mimir's Avatar
      mimir -
      very nice tutorial impresed
    1. 8ofswords's Avatar
      8ofswords -
      Very nice tutorial. Thank you.Do you have any thoughts on crafting a handle for a rat tail or flat full tang knife with only hand tools?Cheers!
    1. grouse's Avatar
      grouse -
      Brilliant - very informative...
    1. woodgrain's Avatar
      woodgrain -
      Very informative, easy to understand and confidence inspiring. Thanks for this!Graeme
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